1. Welding and Fabrication – Industrial Equipment & Systems

• 1.1. WPS/PQR Review, Explanation and Approval:
• Verification and approval of Welding Procedure Specifications (WPS) and Procedure Qualification Records (PQR) according to ASME Section IX, API 650, API 620
• Ensuring compliance with material, process, and welding parameters for piping, vessels, and structural components
• 1.2. Supervision of Fit-Up & Welding for Pipes & Equipment:
• Overseeing proper alignment, joint preparation, and pre-welding setup
• Ensuring welds meet project specifications and industry standards
• 1.3. Welder Performance & Testing Supervision (WQT):
• Monitoring Welder Qualification Tests per ASME Section IX
• Ensuring welders meet required skill level and procedure adherence
• 1.4. Welding Inspection for Storage Tanks & High-Pressure Vessels:
• Visual inspection of welds and joints, dimensional checks, and conformity to project and ASME/API standards
• Monitoring fabrication of pressure vessels, storage tanks, and critical equipment
• 1.5. Examination for Post Weld Heat Treatment (PWHT):
• Verification of heat treatment cycles, temperatures, and duration for stress relief and mechanical properties
• PWHT Graph Interpretation & Explanation to ensure compliance with design requirements
• 1.6. Hardness Test Inspection:
• Conducting hardness tests on weldments and base metals following ASTM E18 / EN ISO 6507
• Identifying areas with insufficient or excessive hardness
• 1.7. Positive Material Identification (PMI):
• Verification of material composition using spectrometer/PMI devices
• Ensuring correct alloy, grade, and heat number compliance with ASME/ASTM specifications

2. Non-Destructive Testing (NDT) – Industrial Equipment & Systems

• 2.1. Key Activities:
• Supervision and execution of inspections on pipes, pressure vessels, pumps, valves, and rotating equipment
• Reporting, documentation, and coordination with QA/QC for corrective actions
• 2.2. Visual Testing (VT):
• Surface defect and weld inspection, dimensional and structural verification
• 2.3. Penetrant Testing (PT):
• Surface defect detection on welds, pipes, and vessels
• 2.4. Magnetic Particle Testing (MT):
• Ferromagnetic component inspection for cracks, laps, and seams
• 2.5. Radiographic Testing (RT) & Film Interpretation (RTI):
• Internal defect detection, weld integrity verification, interpretation of radiographs
• 2.6. Standards & Codes: Inspections performed per ASME Section V, API 1104, ISO 17636, ASTM E94

3. Piping and Pressure Equipment – Industrial Inspection & QA/QC

• 3.1. Hydrostatic, Pneumatic, Leak & Oil Testing:
• Conducted per ASME B31.3, B31.1, API 570 standards
• 3.2. Process Piping Systems Examination & Inspection:
• Review of isometrics, material specifications, and piping packages
• Verification of fit-up, alignment, tolerances, and welding quality
• 3.3. Preparation and Supervision of Piping Packages:
• Ensuring complete documentation, compliance with project and client requirements

4. QA/QC Documentation and Management – Industrial Equipment & Systems

• 4.1. Prepare Inspection Plans & Test Protocols:
• Creating comprehensive ITPs according to ISO 9001, API, ASME, client standards
• 4.2. Check & Maintain Inspection and Test Plan:
• Regular review and updates to ensure compliance with project timelines
• Review Quality Manuals, Procedures & Work Instructions
• Ensuring procedures meet international and client-specific standards
•  4.3. Ensuring Quality Assurance:
• Continuous monitoring of work execution and compliance
• Ensure Compliance with ISO Standards & Client Requirements
• Maintaining adherence to ISO 9001, ISO 14001, API, ASME, ANSI
• Compliance with Industry Standards & Client Requirements
• Verification of all mechanical, welding, and NDT activities
• 4.4. Compile Technical Reports & Documents:
• Preparation of detailed inspection and test reports, findings, and recommendations
• Maintaining Thorough Documentation: Recording all inspections, non-conformities, corrective actions, and closure
• Customer Consulting and Technical Support: Providing technical guidance to clients and contractors
• 4.5. Track Non-Conformities & Corrective Actions:
• Identification, reporting, and follow-up
• Follow Up on Corrective Actions Closure
• Ensuring complete resolution and verification

5. Coating, Surface Preparation & Thermal Insulation – Industrial Equipment & Structures

• 5.1. Scope of Work:
• Surface preparation including sandblasting, abrasive blasting, power tool cleaning, and degreasing
• Application and inspection of primers, intermediate coats, top coats, protective coatings, and specialized industrial paints
• Inspection and application of thermal insulation (hot and cold) on pipelines, vessels, tanks, and equipment, including jackets, cladding, and insulation supports
• Inspection of pipelines, tanks, vessels, structural steel, and process equipment for coating and insulation compliance
• 5.2. Key Activities:
• Verification of surface cleanliness, roughness, and profile according to SSPC, NACE, ISO 8501-1 standards
• Inspection of coating and insulation thickness, adhesion, curing, uniformity, and mechanical integrity
• Supervision of painting, coating, and insulation application according to project specifications and client standards
• Monitoring environmental conditions (humidity, temperature) during coating and insulation operations
• Verification of anti-corrosion protection, thermal resistance, and chemical resistance of coatings and insulation
• Documentation and reporting of coating and insulation inspections, non-conformities, corrective actions, and compliance verification
• Coordination with QA/QC teams to ensure adherence to safety protocols and project timelines
• 5.3. Equipment & Tools
• Dry film thickness gauges, pull-off adhesion testers, profilometers, inspection mirrors, wet film thickness gauges, surface preparation abrasives, coating measurement instruments, insulation thickness gauges, thermal conductivity meters, and cladding inspection tools

6. Industrial Equipment & Systems Inspection

• 6.1. Pumps Inspection & Maintenance
• Centrifugal Pumps: API 610 / ISO 5199 compliance inspection, including overhung and between-bearing types
• Positive Displacement Pumps: Gear pumps, screw pumps, diaphragm pumps
• Submersible Pumps: Inspection of electric submersible pumps for chemical and water applications
• Boiler Feed Pumps & Condensate Pumps: Monitoring flow, pressure, vibration, and alignment in thermal power plants
• 6.1.1. Key Activities:
• Visual inspection, dimensional & tolerance checks
• Internal inspection & disassembly of impellers, shafts, bearings, wear rings, seals
• Mechanical run tests (MRT) and operational performance verification
• Vibration measurement, alignment verification, run out & clearance checks
• Mechanical seal and leakage monitoring
• Hydrostatic, pneumatic, and leak tests for pump packages
• Factory Acceptance Tests (FAT) and Site Acceptance Tests (SAT)
• 6.1.2 Representative Models:
• Sulzer, KSB, Flowserve, Grundfos, ITT Goulds, Gorman-Rupp, Worthington, HMD, Andritz
• 6.2. Valves Inspection & Maintenance
• 6.2.1. Types of Industrial Valves:
• Gate, Globe, Check, Ball, Butterfly, Pressure Relief (PRV), Control Valves
• 6.2.2. Key Activities:
• Visual inspection, dimensional checks, and tolerance verification
• Disassembly, internal inspection, and functional testing
• Seat, seal, stem, and actuator inspection
• Torque testing and operational verification
• Hydrostatic, pneumatic, and leak testing
• Compliance verification with API 600, API 603, ASME B16.34, ANSI standards
• 6.2.3. Representative Models:
• Fisher, Velan, Cameron, Emerson, Kitz, KITZ, Bray, Masoneilan, Rotork actuators
• 6.3. Industrial Compressors Inspection & Maintenance
• 6.3.1. Types of Compressors:
• Reciprocating, Screw, Centrifugal, Diaphragm
• 6.3.2. Key Activities:
• Visual and dimensional inspection of cylinders, rotors, impellers, shafts, bearings, and seals
• Alignment and coupling verification
• Vibration and thermography analysis for early fault detection
• Performance testing: flow, pressure, power consumption, efficiency
• Mechanical run tests (MRT) and operational verification under load
• Monitoring lubrication, cooling, and safety systems
• 6.3.3. Representative Models:
• Atlas Copco, Ingersoll Rand, Siemens, Howden, Ariel, Gardner Denver, MAN Turbo, Sulzer, Kaese
• 6.4. Additional Industrial Inspection and QA/QC Skills Applied to Industrial Equipment & Systems
• Mechanical Run Tests (MRT) & Factory Acceptance Tests (FAT)
• Hydrostatic, pneumatic, leak & oil testing for piping & pressure equipment
• Alignment verification and vibration measurement
• Bearings & rotating components inspection
• Control valve calibration and functional testing
• QA/QC documentation: inspection plans, test protocols, reports, non-conformity tracking
• Compliance with ISO, API, ASME, ANSI, and client-specific standards
• Inspection in petrochemical plants, refineries, LNG, gas processing, and thermal power plants
• Safety protocols and handling hazardous fluids and high-pressure equipment

7. Electrical Inspection – Industrial Equipment, Power Systems & EHV Installations

• 7.1. Partial Discharge (PD) Testing
• Performing on-line and off-line partial discharge tests for medium-voltage (MV) and extra-high-voltage (EHV) equipment
• Identifying insulation degradation, corona discharge, voids, tracking, and early-stage insulation failures
• Interpretation of PD patterns according to IEC 60270, IEC 60034, IEEE 1434
• 7.2. High-Voltage Testing for EHV Cables & Accessories
• Execution of high-voltage withstand tests, VLF testing, tan-delta measurements, and sheath testing for HV/EHV power cables
• Inspection and assessment of joints, terminations, and cable accessories according to IEC 60840, IEC 62067, IEEE standards
• Verification of cable installation, bending radius, routing, and torque of mechanical connections
• 7.3. Insulation Resistance Measurement (IR)
• Conducting insulation resistance testing with megohmmeter (Megger) following IEEE 43, IEC 60034-1
• Evaluating insulation condition of motors, transformers, switchgear, control panels, and LV/MV cabling
• Recording polarization index (PI), absorption ratio (DAR), and temperature correction calculations
• Earth / Grounding System Verification:
• Testing and verification of grounding systems using clamp meters and fall-of-potential methods
• Ensuring ground resistance compliance with IEEE 80, IEC 60364
• Inspection of bonding, earthing conductors, grounding grids, and lightning protection system continuity
• 7.4. Switchgear & Control Panel Inspection
• Inspection of LV/MV switchgear, busbars, protection relays, metering devices, and interlocks
• Functional verification of breakers, disconnectors, fuses, CT/PT wiring, and auxiliary components
• Conformity checks with IEC 61439, IEC 62271, IEEE C37
• 7.5. Functional Testing of Motors & Actuators
• Functional verification of LV/MV motors, actuators, and motor control circuits
• No-load and load testing of motors, phase rotation checks, protection relay verification, and terminal torque inspection
• Inspection of MOVs, pneumatic actuators, and electrically operated valves (EOVs)
• Compliance checks with IEC 60034, NEMA MG-1
• 7.6. Additional Electrical QA/QC Activities
• Review of drawings, wiring diagrams, loop diagrams, and equipment datasheets
• Verification of cable continuity, phase identification, labelling, and routing
• Inspection of electrical installation workmanship as per IEC, IEEE, NEC/IEC 60364
• Documentation of test results, NCRs, corrective actions, and compliance reports